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View MoreModular design is highly favored in modern manufacturing. It decomposes the product into independent and interchangeable modules, which not only improves production efficiency, but also facilitates product maintenance and upgrading. In the production of home swivel office chairs, the modular design concept has also been widely used.
From the overall structure of the home swivel office chair, it is mainly composed of home office chair accessory such as seats, backrests, armrests, gas rods, bases, chair wheels and brackets. These swivel office chair accessories often follow the principle of modularization during the design and production process. Take the seat and backrest as an example, they are usually designed and manufactured as independent modules. The seat part includes the seat surface and the internal support structure. The seat surface can be made of different materials and shapes according to different design requirements, while the internal support structure ensures the load-bearing capacity and comfort of the seat surface; the same is true for the backrest. From the frame to the filling material, it can be customized and produced as an independent module. In this way, during the assembly process, seats and backrests of different styles and functions can be freely matched according to customer needs, greatly improving the flexibility of production and the diversity of products.
The design and assembly of gas rods, bases, chair wheels and brackets also fully reflect the characteristics of modular design. As the core component for realizing the lifting function of office chairs, the gas rod has relatively standardized specifications and performance, and can be adapted to different types of bases and seats; the design of the base and bracket also takes into account versatility and interchangeability, and ensures that the components can be accurately connected through unified interfaces and installation standards. For example, the common five-star base usually has fixed connection methods and size specifications for its five legs. Regardless of the material and appearance design, it can be quickly assembled with the matching chair wheels and brackets. This modular design enables manufacturers to quickly adjust production plans when facing diverse customer needs and combine different modules into products that meet the personalized needs of customers.
Zhejiang Lubote Plastic Technology Co. , Ltd. In the production process of home office chair accessory, from mold development to structural strength analysis, each component detail has been repeatedly tested and improved, which provides a strong guarantee for the realization of modular design. By strictly controlling the quality and specifications of each component, the compatibility and stability between modules are ensured, so that the production of products can be completed efficiently and accurately during the assembly process. The company supports the service model of providing samples, customized colors and specifications, and large-scale production, which also complements the modular design, so that customers' creativity can be quickly transformed into actual products to meet the market's demand for diversified office chairs.
How to ensure the installation sealing of the gas rod and the base, the chair wheel and the bracket on the production line
The installation sealing of the gas rod and the base, the chair wheel and the bracket is crucial to the safety and service life of the home rotating office chair. On the production line, the company adopts a series of advanced technologies and strict quality control measures to ensure the installation sealing.
Guarantee the installation sealing of the gas rod and the base
During the installation process of the gas rod and the base, the processing accuracy of the gas rod and the base must be ensured first. The swivel office chair accessories are produced by injection molding, an efficient and precise molding process, and the injection temperature, pressure and cooling time are strictly controlled, which can produce base parts with excellent strength and stability. At the same time, as a professional standard part, the gas rod has very strict production process and quality standards. Before installation, the matching parts of the gas rod and the base will be finely polished and cleaned to remove burrs and impurities on the surface to ensure the flatness and smoothness of the connection surface.
During the installation process, special installation tools and equipment are usually used. For example, a hydraulic press is used to accurately press the gas rod into the mounting hole of the base. By accurately controlling the pressure and the depth of the press, the tight fit between the gas rod and the base is ensured. In order to further improve the sealing, a special sealant is applied to the connection between the gas rod and the base. This sealant has good adhesion and weather resistance, can fill tiny gaps, prevent dust, moisture and other impurities from entering the connection, and thus avoid problems such as leakage and jamming of the gas rod due to external factors. After the installation is completed, the connection between the gas rod and the base will also be strictly tested for sealing. The sealing of the gas rod under different pressures is tested by inflation and pressurization to ensure that each product meets the quality standards.
Sealing guarantee for the installation of chair wheels and brackets
The installation sealing of the chair wheels and brackets mainly involves the fit between the chair wheel shaft and the bracket mounting hole. In order to ensure the installation sealing, high-precision molds and processing technology are used when producing the bracket to ensure the dimensional accuracy and surface roughness of the mounting hole. The manufacturing of the chair wheel shaft is also strictly controlled to ensure that the matching tolerance between it and the bracket mounting hole is within a reasonable range.
During the installation process, sealed bearings are usually installed on the chair wheel shaft. Sealed bearings have good dust and water resistance, which can effectively prevent foreign matter from entering the bearing and ensure the smooth rotation of the chair wheel. In addition, sealing elements such as sealing rings or gaskets are used at the connection between the chair wheel and the bracket. These sealing elements can further fill the gap and enhance the sealing of the connection. After the installation is completed, the rotation performance of the chair wheel will be tested. By simulating the actual use scenario, the rotation of the chair wheel at different angles and pressures is observed to ensure that the installation of the chair wheel and the bracket is well sealed and there will be no looseness, abnormal noise and other problems.
Zhejiang Lubote Plastic Technology Co. , Ltd. implements strict standards and specifications for raw material selection, production and assembly processes throughout the production process. The complete process from fabric and sponge cutting, frame processing to final finished product assembly is completed by skilled workers and advanced equipment. During the installation of the gas rod and base, chair wheels and brackets, workers will strictly follow the operating procedures. The production line is also equipped with advanced testing equipment to monitor and test each production link in real time to ensure that each office chair is carefully crafted, comfortable and beautiful, and has reliable installation sealing.